Cooling Tower Services

 
 
   

Biological Products:

Bioaugmentation products for Wastewater applications in Papermills, Refineries, Chemical, Tanneries, Municipalities, Textiles, Steel, Agriculture, Animal feedlot,  Gun Powder plant, Food and Beverage- Dairy Products, Orange Juice factory, Wineries, Cookie factory, Vegetable processing plant, Meat packing, Barbecue Restaurant, Aquaculture, Ornamental Ponds for algae control, CAFO, Nursing homes, Military, Campgrounds, Universities, Regulatory agencies

 

 

Lab Services:

Filamentous Identification Lab Service. One reason to identify filaments is to determine the filaments characteristics and then determine the type present.  If the type is found out, a root cause can usually be associated with a particular filament.  If the cause is known, then a correction can be made to alleviate problems. Chlorination is only a quick fix.  Without process changes, filaments will grow back after chlorination.

Wastewater Biomass Analyses and Cooling Tower Analyses also available

 

Training Materials:

Training is an integral part of any job. Not everyone is at the same level of training. Many people want beginning concepts and basics. Some need technical information or troubleshooting. Some want equipment, technology or process information.

We have developed a full set of Basic training, Advanced training, Filamentous Identification the Easy Way as well as custom training CD's Manuals. We also provide hands-on training classes and soon will have an Online "E-University".

 

Audits and Consulting:

At Environmental Leverage® Inc., we have a team of experienced individuals who come into your plant with a fresh pair of eyes.  The system is checked from influent to effluent.  System optimization, equipment efficiency and operational excellence are key components explored. Key Benefits Equipment efficiency Total Cost of Operation reductions Reliability and safety

An onsite audit is conducted to examine system parameters, process controls, and current monitor and control procedures. A physical walk-through is conducted, process flow diagrams are examined, previous design criteria are examined and current standard operating procedures are evaluated along with data logs.

 

 


 

Service Options

Latest News!

What's New!

We have just added "Virtual Audits" to our capabilities. Check out our new Services.  We are in the process of developing an ""Online E-University" in order to meet the needs of our global customers that cannot travel to our public classes. Stay tuned for details and updates.

Cooling Tower Microbiological Water Analyses

Cooling towerCooling towers can be a critical process in many industrial production facilities.
An industrial cooling tower can be the perfect media for biological growth if not properly treated. Typical pH is 7-9 and temperatures may have a wide range.
 
In a cooling tower, the water trickles down a large surface area in order to air-cool the water.  The natural evaporation provides the cooling necessary to reuse the water.

As water evaporates, minerals and contaminants in the water concentrate. These minerals and contaminants will eventually reach a concentration where they will cause problems and interfere with the performance of both the tower and the cooling system, itself.  Fouling and corrosion of the cooling tower can impact treatment, and impact heat transfer losses causing decrease in efficiency and increased power consumption.

 

Cooling tower slimeBiofouling can also destroy cooling towers if they are made of lumber. Corrosion can occur on metal parts.
 
More seriously, such contaminants can be harmful to humans who come in contact with them, like operational and maintenance personnel. The most notable example has been the outbreaks of Legionnaires' disease, affecting people in hotels, hospitals, office buildings, and other locations, who have come into contact with cooled air from an air conditioning system contaminated from cooling tower water of the air conditioning plant.

 


What are the typical Biological species found that could cause corrosion and Biofouling?

Fungi

Mold

Yeast

Algae

Aerobic and anaerobic bacteria

MIC bacteria (sulfate-reducing, acid producing, nitrate reducing,

Iron/sulfur oxidizing)

Slime-forming bacteria

Iron/manganese depositing bacteria

Thiobacillus spp., Gallionella spp., Sphaerotilus spp.

 

Yeast and Fungi

Gram stain FungiThe presence of large amounts of yeast or fungi can indicate a low pH, or existence of fermentative conditions. There are more than 75,000 species of yeast and fungi, which include mold, smut, rust and mildew. They may be colorless or cover the entire color spectrum. Most grow best in warm, dark, moist places. Most are aerobic with low oxygen demand. A few, including yeast, are anaerobic. Fungi can grow on almost any surface and are considered an attributing factor to wood deterioration. Both yeast and fungi are commonly transported by air currents. They are relatively large and can easily be identified with microscopic analyses.
Fungi



Fungi

FungiTwo forms of fungi commonly encountered are molds (filamentous forms) and yeast (unicellular forms). Molds can be quite troublesome, causing white rot or brown rot of the cooling tower wood, depending on whether they are cellulolytic (attack cellulose) or lignin degrading. Yeast are also cellulolytic. They can produce slime in abundant amounts and preferentially colonize wood surfaces.
 
Identification:
Fungi are extremely large, non-motile filaments (300-1000 µm). They can be straight, irregularly curved or bent filaments with true branching. Cells are very rectangular (3-8 x 5-15 µm) with very large trichomes and contain organelles and large intracellular granules and structures. A heavy cell wall is usually present.
Environment:
Fungi and yeast are usually found in environments where there is a low pH. They are usually common in a biotower or a trickling filter. They can cause "plugging or ponding".
 
Control:
Low pH is usually the cause of fungi and yeast. pH can be increased on the influent or in the MLSS to above pH 6 and usually with a little bit of time they disappear.

Yeast

 

Yeast

Identification:  Yeast are a group of unicellular fungi a few species of which are commonly used to leaven bread and ferment alcoholic beverages. Most yeast belong to the division Ascomycota.
Similar Organisms:

Yeast can be similar to Tetrads
The presence of large amounts of yeast in the wastewater
can indicate a low pH, the existence of fermentative conditions, or a severe
phosphorous deficiency. Raising the pH above 7 will usually make the yeast
disappear.

 

Algae

Algae on sidewallsAlgae primarily occur in the tower deck area because most species require sunlight for photosynthesis and growth.
Algae slimes can plug distribution nozzles and troughs in the cooling tower deck, causing poor water distribution across the tower and hence reduce cooling efficiency. Water intake screens may also become plugged by algae slimes that can slough off from the tower. The growth of algae may provide a food source that encourages the growth of other organisms, such as bacteria and fungi.
 
Algae require control because the biomass can also break loose and cause exchanger fouling. When this happens, slimy, rubbery masses form, which cause plugging and decrease the tower efficiency. Various types of algae can be responsible for green growths, which block screens and distribution decks. Severe algae fouling can ultimately lead to unbalanced water flow and reduced cooling tower efficiency.
 
Algae can be single celled and free floating, filamentous and cause mattes or can be slime forming.
Algae are typically photosynthetic organisms. Green and blue-green algae are very common in cooling systems.  Blue-green algae are now classified with the bacteria and are called cyanobacteria.

 

What type of Algae are you growing in your cooling tower?

Algae can be branched or Straight

Straight AlgaeBranched Algae

Algae can be curled or in small free floating clusters with a slime coating

anabaenaWoronichinia naegeliana

Anabaena                                                        Woronichinia naegeliana

Achnantes taeniataAlgae

Achnantes taeniata is a brown algae       Filamentous Blue Green algae or cyanobacteria and Beggiatoa

Aphanizomenon flos-aquaeScenedesmus and Flagellate

Aphanizomenon flos-aquae                           Scenedesmus and Flagellate

Branched algaeAlgae on railings

Branched algae                                   Algae growing on cement and metal railings

 

Diatoms

Diatoms are algae enclosed by a silicaceous cell wall and may also be present in cooling towers but generally do not play a significant role in cooling system problems.

Diatomsalgae

Pediastrumdiatom

 

Microbiological Influenced Corrosion or MIC

MIC is corrosion or deterioration of material, which is initiated and/or accelerated by the activities of micro-organisms. These materials are mainly metal, but also can be concrete or plastics. 1/5 of all corrosion is typically caused by microorganisms and biofouling.   The most common MICs can be categorized into sulphate reducing bacteria (SRB), iron oxidizing bacteria and acid producing bacteria (APB).

 

CorrosionSulfate Reducing Bacteria

can include Desulfovibrio, Purple sulfur bacteria, Beggiatoa, Thiobacillus, Spaeratolis Natans   SRBs are characterized by hydrogen sulfide odor and blackened water or black colored deposits. Iron oxidizing bacteria generally form in filamentous clumps and can be detected under microscope by their distinct appearance due the excreted products that grow. This corrosion by iron bacteria often forms tubercles.



 

 


Motile Beggiatoamotile beggiatoa

Beggiatoa is a motile sulfur reducing filamentous Bacteria found in many biofilms

 desulfovibrio spirillum

DesulfoVibrio                                                                           Spirillum

spirillum bacteria

purple surfur bacteriaspirillum and s natans

Purple sulfur bacteria                            Spirillum and S natans

s natansMotile filaments

S. natans                                                Filaments with sulfur granules

BacteriaS natans branching

Iron Depositing Bacteria

Iron depositing bacteria grow best in low oxygen environments but are common in open-circulation systems. Gallionella andplating Sphaerotilus use soluble, or ferrous, iron as an energy source, and convert it to an insoluble oxide or hydroxide form. These deposits create fouling and set up concentration corrosion cells and conditions under which anaerobic bacteria flourish. Gallionella frequently leave spiderweb-like deposits on metal surfaces. The deposit looks like black iron. Severe corrosion is usually evident under the deposit.

Gallionella spp.,

GallionellaOther bacteria that may be present in cooling water include Pseudomonas, Klebsiella, Eneterobacter, Acinetobacter, Bacillus, Aeromonas, and Legionella Spore forming bacteria Denitrifying bacteria, or pseudomonas, can cause the loss of nitrite inhibitor in closed-water systems. Usually plate counts with differential media are used to determine the exact count of these types of bacteria

 

slime on cooling tower

 

 

 

 

Biofouling Slime or Slime forming Bacteria

 

 

tetrads

 

zoogleal slimezooglea

fungialgae and slime

bacteriaspiral bacteria

 

As you can see, there are quite a few different things that can be determined under the microscope from Cooling tower water samples.

 

Many things can be determined that can save time, money and reduce multiple traditional tests.

 

Call our lab to find out how to schedule a microscopic analyses of your cooling tower water or slime that has built up.

630-906-9791

Ask for Jenny or Laurie